Cat® Energy Control System 200 (Cat ECS 200) control panel

OVERVIEW

The Cat® Energy Control System 200 (Cat ECS 200) control panel provides all of the controls and system indicators in one easy to access interface for multiple generator set paralleling operations.

BENEFITS

Cat® Energy Control System 200

The Cat ECS 200 generator set controller uses: System graphic icons and labels that allow for simple, comprehensive generator set paralleling operation Easy-to use 8” color LED touchscreen display features scroll navigation Generator set and remote-mount options are available

Control Features

Island paralleling – up to 32 genset operation High visibility graphical touchscreen display with alarm/event descriptions, set points, engine and generator monitoring Intuitive navigation for display of power metering, protection, engine and generator parameters and tuning Lockout security provision to assure platform integrity with three programable security levels Multi-language support

Communications

Ethernet Modbus TCP for external communications Support of up to four off-package remote HMI’s (sold separately) Compatible with Cat Connect Product Link devices Embedded HMI Web Server Advanced Paralleling Control Data Link (APCDL)

Advance Functionality

Automatic mains failure with utility voltage sensing capability (open transition) and remote breaker or contactor control/monitoring Engine remote start integrity monitoring Generator circuit breaker control Single genset transient load relief (TLR) Advanced Overcurrent Protection Arc Flash Maintenance Mode Basic programmable logic control (PLC) function Base load with utility Dead bus arbitration EPA Tier 4 integration Inducement override Real (kW) load histograms Status event log Real-Time Clock Programmable Cycle Timer (PCT) Supports dynamic gas blending (DGB) Failsafe Adaptive Load Sharing/Droop operation Ring network topology for system resilience

Applicable Standards and Certifications

Compliance with UL2200 3rd edition requirements including UL6200 functional safety requirements Local annunciation facilitates compliance to NFPA 110 (subject to local authority having jurisdiction approval)

World Wide Product Support

Cat dealers have over 1,800 dealer branch stores operating in 200 countries Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements

Control

Auto/Start/Stop
Emergency stop
Engine cooldown timer
Engine cycle crank
Programmable cycle timer
Speed and voltage adjust
Synchronizing

Generator Monitoring

Generator AC voltage monitoring (+/- 0.25% accuracy)
Utility AC voltage monitoring (+/- 0.25% accuracy)
3 phase/4 wire (L-L & L-N) sensing
Generator current sensing (3 phase/6 wire) (+/- 0.25% accuracy)
Generator AC current (per phase and average)
Generator frequency
kWh, kVArh and import and export kVAh (total and trip)
Generator stator and bearing temperature (with optional RTD module)
kW load histogram
Island paralleling up to 32 gensets
Genset circuit breaker control
Base load with utility
Dead bus arbitration
Failsafe adaptive load sharing/droop operation

Generator Protection

Generator phase sequence (47G)
Bus phase sequence (47)
Over/Under voltage (27/59)
Over/Under frequency (81 O/U)
Overcurrent timed and inverse (50/51)
Overcurrent (thermal damage curve) (51)
Reverse power real (kW) (32)
Reverse power reactive (kVAr) (32RV)
Current balance (46)
Overload (49)
Voltage imbalance (60)
Arch flash maintenance mode
Open phase detection

Utility Protection

Open Phase Detection
Over/Under voltage and frequency (27/59) and (81O/U)

Bus Protection

Over/Under voltage and frequency (27/59) and (81O/U)

Engine Monitoring

Engine oil pressure (psi or kPa)
Engine oil temperature (°C or °F)
Engine coolant temperature (°C or °F)
Engine speed (RPM)
Battery voltage
Crank attempt and successful start counter
Run hour meter
Real time clock

Engine Protection

Control switch not in auto (alarm)
Low oil pressure
High coolant temperature (alarm and shutdown)
Low coolant temp (alarm)
Low coolant level (alarm and shutdown)
High engine oil temp (alarm and shutdown)
Low/High/Weak battery voltage
Fail to start
Overspeed
Overcrank
Low gas pressure (alarm and shutdown)

Communications

Primary and accessory CAN data link
Remote annunciator data link
Cat Data Link - with optional PLE702
Ethernet (Modbus TCP/IP) - 100 baseT
8x 4-wire ports/managed switch (for internal and customer use)
4x 2-wire ports: internal device network

Inputs & Outputs

Digital Inputs: Emergency stop
Digital Inputs: Remote start
Digital Inputs: 32 programmable inputs (generator set configuration may affect available features)
Digital Outputs: 24 programmable outputs (total)
Digital Outputs: Up to 4 programmable outputs for functional safety
Analog Outputs: 4 analog outputs
PWM Outputs: 6 total (1 for IVR - standard)
Analog Inputs: 6 programmable inputs 0-5V or resistive (generator set configuration may affect available features)

Language Support

Multi-Language support

Environmental

Control Module Box
Operating Temp: -40°C to +70°C (Storage Temp: -55°C to +85°C)
Ingress Protection: IP66 (HMI Touchscreen from the front)

Display

Off-Package Remote HMI; The Cat ECS 200 supports up to four optional full function remote HMI displays with the addition of an unmanaged Ethernet switch. The interactive color touchscreen graphical interface serves to display generator set system alarm conditions, status indications and annunciation facilitates compliance to NFPA110 (subject to local authority having jurisdiction approval)

RS-485 Annunciator

The remote RS-485 annunciator serves to display genset system alarm conditions and status indications for 16 points with a standard NFPA 99 and 110 label. The annunciator has been designed for use on the long-distance annunciator datalink and may be used in remote (up to 4000 feet) applications.
A maximum of four annunciators may be used with a Cat ECS 200.

Digital Input/Output Module

The digital input/output (DI/O) module serves to provide expandable input and output for any event and is capable of reading discrete inputs and setting relay outputs. The DI/O module has been designed for use on the accessory communication network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) applications.
A maximum of six DI/O modules may be used with a Cat ECS 200.

RTD Module

The RTD module serves to provide expandable generator set temperature monitoring capability of the Cat ECS 200 control system and is capable of reading up to eight type 2-wire, 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) application.

Communications

Expansion Input/Output Ethernet Modules- Supports expanded Inputs/Outputs (IO) capability of the Cat ECS 200 control: Analog and digital I/O and Temperature sensing (RTD)- Configure I/O for any event (read and write function)- Package mounted and/or ship loose options

Control Panels

Cat® Energy Control System 200 (Cat ECS 200) control panel

OVERVIEW

BENEFITS

Cat® Energy Control System 200

Control Features

Communications

Advance Functionality

Applicable Standards and Certifications

World Wide Product Support

Get a Quote for Cat® Energy Control System 200 (Cat ECS 200) control panel

Control

Generator Monitoring

Generator Protection

Utility Protection

Bus Protection

Engine Monitoring

Engine Protection

Communications

Inputs & Outputs

Language Support

Environmental

Display

RS-485 Annunciator

Digital Input/Output Module

RTD Module

Communications

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EMCP 4.3 Control Panel

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